A manufacturer is awarded the contract for a significant amount. While the requirements for monthly production have risen, the manufacturing facility doesn’t suddenly have more floor space or experienced employees. Although adding another shift may temporarily help, it could also bring new labor or supervision, as well as additional training and the need for quality control.
Image credit: automatedsolutions.com.au
Situations like this reveal an important purpose of robotic automation. It’s not just about replacing human beings with the aid of a machine. The right software can change the way in which manufacturers make use of their production capacity.
Take a look at the time intervals between products
Manufacturing inefficiency doesn’t have to be dramatic. Imagine a worker taking 15 seconds searching for a piece of equipment, 10 seconds applying the material and then to transfer it. For a single component, it’s a small difference. When repeated thousands of times these seconds can result in significant production delays.
The same is true for wasted material. Similar is the case to waste materials.
Companies considering robotic automation Australia could benefit from looking at these small routine losses before they decide which equipment to buy. The analysis by ASA’s experts is designed to identify bottlenecks and quality issues, as well as additional constraints and waste during a project.
The robot must fit the procedure around it.
The decision to choose a robot is just one aspect of engineering. The system will also require tooling, guarding, controls, sensors fixtures, conveyors, electrical integration, and communications with the existing production equipment. Engineers should consider the robot’s reach and payload, and how it interact with its surroundings and move about.
ASA offers concepts development, design, CAD simulation and offline programming as part of its strategy to FANUC robotic automation. Engineers can investigate system configurations and estimate cycle times before the system is finally installed on the factory floor. This is particularly helpful when space is scarce or new robotics must integrate into an existing production line.
The importance of repeatability in painting and dispensing
Certain manufacturing processes demonstrate the importance of controlling movements. Imagine coating hundreds of components. The goal isn’t just complete each component at a rapid pace. It is important to control the speed, distance, and movement of each component from beginning to very end.
ASA has specialists who work with paint and dispensing application across various industries, such as aeronautics and automobile. In these settings, industrial robotic automation can provide repeatable, programmed movements and minimizes exposure of employees to physically challenging or potentially hazardous processes.
Controlled better can reduce the amount of material used, which can lead to lower waste alongside productivity improvements.
Even after installation the system requires people
Automation doesn’t eliminate the need for expertise in manufacturing. The skills required to operate, maintain, and operate the process shift.
Employees need to be trained to operate equipment with care in order to identify any abnormalities or malfunctioning components, and perform necessary maintenance. Production requirements can change, meaning processes and programs may require modification later.
ASA offers on-site training in safe operating, programming, and troubleshooting, in addition to mechanical and electrical maintenance. The company offers servicing and support to check equipment condition, and addressing wear throughout the lifetime of the system.
Capacity Is About More Than the ability to work faster
The expansion of capacity for Australian manufacturing companies doesn’t mean buying a bigger building or adding more workers to routine processes. Sometimes, it is better to ask if the production procedure could be altered.
ASA has created and integrated automation systems in Australia since 2002. We also assist with projects abroad. Its method of analysis connects needs with engineering, simulation, FANUC robot integration training, servicing, and maintenance.
It’s not about automation to achieve its own goals. A system that’s worthy of its weight in gold will provide measurable benefits to the manufacturer, like greater reliability, higher quality process, more secure processes and less waste.